Comparison of lignin derivatives as substrates for laccase-catalyzed scavenging of oxygen in coatings and films
© Johansson et al.; licensee BioMed Central Ltd. 2014
Received: 28 June 2013
Accepted: 17 December 2013
Published: 2 January 2014
Lignin derivatives are phenylpropanoid biopolymers derived from pulping and biorefinery processes. The possibility to utilize lignin derivatives from different types of processes in advanced enzyme-catalyzed oxygen-scavenging systems intended for active packaging was explored. Laccase-catalyzed oxidation of alkali lignin (LA), hydrolytic lignin (LH), organosolv lignin (LO), and lignosulfonates (LS) was compared using oxygen-scavenging coatings and films in liquid and gas phase systems.
When coatings containing lignin derivatives and laccase were immersed in a buffered aqueous solution, the oxygen-scavenging capability increased in the order LO < LH < LA < LS. Experiments with coatings containing laccase and LO, LH or LA incubated in oxygen-containing gas in air-tight chambers and at a relative humidity (RH) of 100% showed that paperboard coated with LO and laccase reduced the oxygen content from 1.0% to 0.4% during a four-day period, which was far better than the results obtained with LA or LH. LO-containing coatings incubated at 92% RH also displayed activity, with a decrease in oxygen from 1.0% to 0.7% during a four-day period. The oxygen scavenging was not related to the content of free phenolic hydroxyl groups, which increased in the order LO < LS < LH < LA. LO and LS were selected for further studies and films containing starch, clay, glycerol, laccase and LO or LS were characterized using gel permeation chromatograpy, dynamic mechanical analysis, and wet stability.
The investigation shows that different lignin derivatives exhibit widely different properties as a part of active coatings and films. Results indicate that LS and LO were most suitable for the application studied and differences between them were attributed to a higher degree of laccase-catalyzed cross-linking of LS than of LO. Inclusion in active-packaging systems offers a new way to utilize some types of lignin derivatives from biorefining processes.
KeywordsLignin derivatives Laccase Coating Film Oxygen scavenger
Endeavors to decrease human impact on the climate and the environment include using resources more efficiently, changing from fossil to renewable resources, and processing resources in more efficient ways. Food production and consumption has a vast impact on climate and environment. In 2009, 230 megatons of plastics were produced worldwide, and 40% of the plastics went to packaging . Since most plastics are made of petroleum, which is not a renewable resource, our massive use of plastic packages runs contrary to a sustainable development. Another environmental issue is wastage in the food-production chain. It is estimated that one third of the food produced is lost or uneaten . For no good reasons, this wastage demands large amounts of electricity, fresh water, fossil fuels, and fertilizers. One possible contribution to both the package waste problem and the food wastage problem would be to use renewable and biodegradable biopolymers to produce active packages. Active packages contain active components that maintain the quality of the food that is packaged.
Lignin is a renewable biopolymer and one of the main components of wood. Although lignin is the second most abundant terrestrial biopolymer , it is poorly exploited and not much used in advanced material applications. Whereas the main component of processed wood, cellulose, is used for paper, paperboard, viscose and many other products, lignin often goes to energy recovery . Since native lignin is recalcitrant and hard to process, it needs to be partially degraded and extracted in order to be useful. Hence, the lignin available from e.g. the pulp and paper industry is in the form of lignin derivatives. Enzymatic catalysis is an environmentally friendly way to modify the properties of chemicals and materials. Enzymes are used under mild reaction conditions and are generally highly selective catalysts. Enzymes can be utilized as catalysts of oxygen scavenging. Oxygen scavengers consume freely available oxygen in order to decrease the oxygen availability in a specified volume. In particular, oxygen scavengers can be used as an active ingredient in packaging. Food degradation processes are most often oxygen dependent, and keeping oxygen from the food is therefore a way of maintaining the quality and increasing the shelf-life of the food.
In a recent study, the enzyme laccase from the white-rot fungus Trametes versicolor was used to catalyze oxygen scavenging in prototype packages: coatings on cardboard and foils, and free-standing films . Laccase carries out a one-electron oxidation of free phenolic hydroxyl groups present in lignin derivatives. Cross-linked products or quinones are then formed from the phenoxy radicals. In the previous investigation, lignosulfonates (LS) were used as substrate for the oxidation . LS are by-products from pulp mills and wood biorefineries using sulfite-based processes. Using paperboard coatings with LS and laccase, the oxygen content in the headspace of a trial packaging was successfully reduced by up to almost 80% . Furthermore, it was found that the oxidation of LS increased the storage modulus (E’) of the films, and increased their water resistance. The latter is a weak spot of biopolymer materials. The altered material properties were tentatively attributed to cross-linking, but this was not further analyzed .
Since interesting results were obtained with LS and laccase in coatings and films, it is of interest to compare LS with other lignin derivatives and to analyze the effects of the enzyme-catalyzed reaction on the material properties of the films. Hence, in this investigation, we also studied the oxygen-scavenging potential of alkali lignin (LA), hydrolytic lignin (LH) and organosolv lignin (LO). Alkali lignin is separated from black liquor, which is a by-product from the kraft process, by acid treatment. The kraft process is a more common industrial process than sulfite pulping, which generates LS, and the abundance of alkali lignin motivates its inclusion in the study. Hydrolytic lignin is formed by degradation of wood polysaccharides through hydrolysis, and this type of lignin may become a large co-product of lignocellulosic biorefineries [6, 7]. Organosolv lignin is recovered from organosolv pulping, which is a pulping technique where organic solvents are used to extract lignin and hemicellulose. The organosolv process is studied as a pretreatment method for bioconversion of lignocellulose [8–10]. Thus, hydrolytic lignin and organosolv lignin are potential co-products of lignocellulosic biorefineries, which motivates their inclusion in the present study. Lignin co-products can be combusted for generation of energy and heat, but utilization of some part of the lignin for making high value-added products, such as active packaging, would be desirable.
The present study is focused on the properties of coated paper board, coated foil, and free-standing films containing starch and different lignin derivatives. Furthermore, by using analytical techniques such as GPC (Gel Permeation Chromatography) we investigated molecular transformations effected by laccase-catalyzed oxidation of lignin derivatives in films. Research in this area may lead to new applications for biomacromolecules such as lignin derivatives and starch, and improves the understanding of the potential of different types of lignin derivatives as well as of laccase-catalyzed reactions in solid media.
Results and discussion
The lignin derivatives LO, LA, LH and LS were evaluated as potential components of oxygen-scavenging coatings containing laccase from the white-rot fungus Trametes versicolor as catalyst. Initial experiments were performed to compare coatings with LO, LA and LH and to select the most promising candidate for further investigations, which also included coatings with LS.
Since laccase oxidizes phenolic hydroxyl groups, it was of interest to see if there was a correlation between oxygen scavenging and the content of phenolic hydroxyl groups. The content of phenolic groups (given as mmol per kg of dry substance) was: LA 1390; LH 890; LS 620; LO 300. LS, which had the second lowest content of phenolic groups, showed the highest oxygen-scavenging capacity. LO, which contained the lowest content of phenolic groups, had higher oxygen-scavenging ability than both LA and LH (Figure 2). Thus, the oxygen-scavenging ability was not reflected by the content of phenolic groups in the lignin derivatives. As the coatings with LA and LH did not consume much oxygen, they were not studied further in subsequent experiments.
Laccase-catalyzed oxidation of lignin derivatives in cast starch-based films
The effects of a possible formation of a three-dimensional network upon oxidation of LO by laccase were evaluated by examining the properties of free films with respect to wet stability and mechanical properties. Films containing denatured enzyme were used as controls.
Hydrophilic LS are known to be able to form complexes with starch polymers through hydrogen bonding without any oxidation reaction . LS may hence facilitate the continuity of the starch network during stress, as opposed to LO which rather disrupts the starch network structure.
The S/G (syringyl/guaiacyl) ratios of LO and LS were 2.5 and 0.012, respectively. This indicates that hardwood was used as raw material for LO, and that softwood was used for production of LS.
Just as for the freeze-dried LS powder samples from the oxidations reactions in water, the analysis of the LS-containing films displayed three sub-peaks with different Mp values (Figure 7B). The Mw of the sub-peaks were 7,500, 130,000, and 1,600,000, values that correspond fairly well with the Mw values of the LS powder samples. The Mw of the two sub-peaks with highest molecular weight increased roughly 9 and 110 times compared to the Mw of the control sample. It was most likely these high Mw fractions that formed the three-dimensional network responsible for the extraordinary improvements in water resistance and storage modulus of the LS-containing films.
The Mp of the LO film sample also increased after the enzymatic reaction (Figure 7B). The laccase-catalyzed oxidation of LO in films resulted in a five-fold increase in Mw. Apparently, there were no high molecular weight LO fractions in the LO films. This is in agreement with the observations from the water-resistance assessment and the DMA. The more extensive cross-linking of LS (as compared to that of LO) can probably be attributed to the sulphonate groups. Since sulphonate groups make lignin more polar, they will make LS more compatible with the starch matrix. LO, on the other hand, may exist in the form of aggregates. For example, the conformation of lignin from black liquor has been found to be highly dependent on the pH in the solution, and the lignin tends to aggregate in water . Compatibility with starch as a result of higher polarity of LS makes it likely that compared to LO more phenolic groups were exposed to the surroundings, and thereby they would be possible for laccase to oxidize. Furthermore, since LS is known to form complexes with starch , it was probably more evenly spread in the starch matrix. It has been reported that co-polymers of LS and starch can be produced through laccase-induced grafting of LS polymers onto the starch . Thereby, cross-linking of LS is more likely to lead to a continuous LS network throughout the films. In contrast, LO molecules, supposedly being accumulated in aggregates, probably cross-link with other LO molecules in their vicinity. Whereas this may lead to strongly bound aggregates, it will not benefit the formation of a continuous network.
An additional contributing factor is the importance of the formation of productive couplings. Areskogh et al.  suggested that the presence of a sulphonate group on a lignin model compound directs the laccase-catalyzed oxidation reaction towards productive couplings, enabling further participation in cross-linking of the involved molecules. This may contribute to a more extensive cross-linking of the LS. On the other hand, oxidation of LO (which lacks sulphonate groups) may result in unproductive coupling, making further reactions more difficult. The S/G ratio may also affect the ability to form productive cross-coupling of a lignin derivative, as guaiacyl, compared to syringyl, has one additional site on the benzene moiety available for cross-linking. Further investigations are needed to unravel the roles of polarity, sulphonation and S/G content in cross-linking of lignin derivatives.
Although this was not evident from experiments in buffered aqueous media, LS and LO proved to be superior to LA and LH in experiments with laccase-containing coatings incubated in oxygen-containing gas. This indicates the importance of performing this type of investigations using air-tight reaction chambers and under conditions where the humidity is well controlled. In further experiments with LS and LO, LS-containing coatings performed better with regard to water resistance and mechanical properties. GPC analysis revealed that the laccase-catalyzed reaction resulted in far more extensive cross-linking of LS as indicated by an exceptional increase in molecular weight. It seems plausible that this polymerization of LS resulted in a three-dimensional network, which was responsible for increased storage modulus and improved water resistance. The comparison suggests that sulphonation is a more important feature of lignin derivatives for making them suitable for inclusion in oxygen-scavenging coatings than high content of phenolic hydroxyl groups or low molecular weight. Another important finding is that the relative humidity does not necessarily have to be as high as 100% to obtain laccase-catalyzed oxygen scavenging with lignin derivatives, as activity was detected also at 92% RH using LO-containing coatings. This enables for use of laccase and lignin derivatives as oxygen scavengers in packages for foods such as cheese, bread, fish and fruits.
Laccase from the white-rot fungus Trametes (syn. Coriolus, Polyporus) versicolor was purchased from Jülich Fine Chemicals GmbH (Jülich, Germany). Technical lignin preparations [alkali lignin (LA), hydrolytic lignin (LH) and organosolv lignin (LO)] were obtained from Sigma-Aldrich (St Louis, MA, USA). The lignosulfonates (LS) were kindly provided by Domsjö Fabriker (Örnsköldsvik, Sweden). Styrene-butadiene latex (SB-latex) was supplied by Styron Europe GmbH (Horgen, Switzerland). The SB-latex had a glass transition temperature (Tg) of 6°C. The dry-solids content (SCAN-P 39:80) was 50% and the pH was 5.5. Kaolin clay (Barrisurf LX) was provided by Imerys Minerals Ltd. (Cornwall, UK). Starch (Perlcoat55, a hydroxypropylated and oxidized starch derived from potatoes) was supplied by Lyckeby Industrial AB (Kristianstad, Sweden). Glycerol (99.5%) was supplied by Karlshamns Tefac AB (Karlshamn, Sweden). Potassium nitrate and 3-(N-morpholino)propanesulfonic acid (MOPS) were purchased from Merck (Darmstadt, Germany) and Sigma-Aldrich, respectively. Coated boards were prepared using a three-ply packaging barrier board supplied by Stora Enso (Imatra, Finland). The board had a layer of polyethylene (PE) on the top side, and a layer of PE/ethylene vinyl alcohol (EVOH) on the reverse side. Aluminum foil (Skultuna Aluminium Folie FRYS) was obtained from Skultuna Folie AB (Skultuna, Sweden). One side of the foil is coated with polypropylene (PP). The foil was used for preparation of latex-based coatings that were used to determine the activity of immobilized enzyme. Dimethylacetamide (DMAc, HPLC grade) and lithium bromide (LiBr, ReagentPlus grade) were purchased from Sigma-Aldrich. Sodium hydroxide (NaOH) was purchased from Eka Chemicals (Bohus, Sweden). Sodium polystyrene sulfonate (PSS) standards were purchased from American Polymer Standards Corporation (Mentor, OH, USA) and Sigma-Aldrich.
The content of phenolic groups was determined by MoRe Research AB (Örnsköldsvik, Sweden) using a method based on the study by Lai et al. . The relative standard error was estimated to 10%.
Reactions with lignin derivatives in buffered aqueous solution
Reaction mixtures contained 100 mg/ml lignin preparation, 2.5 U/ml laccase, and 100 mM MOPS buffer (pH 6.5). LO was first dispersed in 100 mM alkaline MOPS buffer and subsequently adjusted to pH 6.5 using 4 M HCl. LS was added directly to the MOPS buffer (pH 6.5). One unit (U) of laccase equals the amount of enzyme required to catalyze the oxidation of 1 μmol of pyrogallol per min in a reaction performed at pH 6.5 and at a temperature of 25°C. Seven ml of the reaction mixture were transferred to five 50 ml Falcon tubes with pierced caps, and the tubes were then incubated with stirring at 23°C and 50% RH for 4, 8, 24, 72 and 96 h. The reaction mixtures were then freeze-dried (Heto Drywinner, Heto-Holten S/S, Allerød, Denmark). The 0 h sample was prepared by freeze drying seven ml of the reaction mixture immediately after enzyme addition. As controls, identical reaction mixtures as described above were prepared with the exception that the enzyme had been denatured by boiling for 12 min prior to addition. The freeze-dried samples were used for subsequent analyses using GPC (Gel Permeation Chromatography).
Preparation of coated board and aluminum foil
Casting of films
The effects of the laccase-catalyzed reaction on the water stability of the films, the mechanical properties of the films, and the size distribution of the lignin derivatives were evaluated using free films casted in Petri dishes with an inner diameter of 8.7 cm. The coating color was prepared by dispersing lignin derivatives in alkalized deionized water followed by mixing with the starch and glycerol in the proportions indicated in Table 1 (starch-based coating). Glycerol was used as a plasticizer for the starch-based films. The pH was subsequently adjusted to 6.5 using 0.5 M HCl prior to addition of the clay as it precipitates under alkaline conditions. After that, the coating color was stirred for 15 min prior to addition of laccase. A similar mixture, but containing enzyme that had been denatured through boiling for 12 min, was prepared as a control. An amount of dispersion corresponding to a total of about 1 g of dry matter was added to each Petri dish, and the films were then dried in dishes without lids for seven days at 23°C and 50% RH (relative humidity). The thickness of the films was measured prior to analysis using an STFI Thickness Tester M201 (TJT Teknik AB, Järfälla, Sweden), on average the thickness was found to be 0.12 mm.
Oxygen scavenging in buffered aqueous solutions
The enzyme activity of coatings on aluminum foil was evaluated in a buffered solution at 25°C (20 mM MOPS, pH 6.5) using an oxygen electrode (Hansatech Ltd., King's Lynn, UK). Two cm2 of the coated aluminum film were weighed and added to the reaction chamber containing the pre-heated buffered solution. The decrease in oxygen concentration was monitored during 10 min and the activity was calculated as μmol oxygen/min/g film. All measurements were performed in triplicates.
Oxygen scavenging in air-tight chambers
Two dm2 of board coated with latex-based coating colors with lignin derivatives were cut into strips and placed inside an air-tight chamber with a volume of 128 ml. Coated boards were analyzed in triplicates. Board coated with a coating color without enzyme was used as a control. The RH inside the chambers was varied and controlled by using a saturated salt solution of potassium nitrate giving an RH of 92% and pure water giving an RH of 100%. The RH was determined experimentally with a relative humidity tester (Testo 625, Testo GmbH & Co., Lenzkirch, Germany). The atmosphere inside the chambers was modified by flushing the chambers for 1.5 min with a gas mixture consisting of 1% oxygen and 99% nitrogen (AGA Gas AB, Enköping, Sweden). The decrease in oxygen concentration was monitored during three days before the chambers were re-flushed with 1% oxygen and the decrease was monitored for an additional period of four days. The concentration of oxygen was measured with a Checkmate II (PBI Dansensor A/S, Ringsted, Denmark) by removing an aliquot of the head-space gas for analysis using a zirconium-based sensor. The oxygen concentration was analyzed during seven days and the total decrease in oxygen concentration was calculated as cm3/g coating.
Wet stability of cast starch-based films immersed in water
Cut pieces (0.6 × 1.0 cm) of films were placed in 15 ml plastic tubes containing 5 ml of the MOPS buffer. The tubes were incubated with rotation (22 rpm), and samples were taken after 5 min, 15 min, 1 h, 4 h, 8 h, and 24 h. The samples taken after 15 min were diluted 1:9 with the MOPS buffer. Following the method described by Johansson et al. , the migration of the lignin derivative from the film to the water phase was evaluated by measuring the increase in absorbance at 380 nm (Abs380) using a spectrophotometer (UV-2101PC, Shimadzu, Kyoto, Japan). Measurements were performed in triplicates.
Mechanical properties of cast starch-based films
The films were cut into rectangular pieces (0.5 × 3.0 cm) and the thickness of each individual piece was measured using the STFI Thickness Tester. The storage modulus (E') of the films was evaluated by performing an oscillation sweep from 0.1 to 10 Hz in tension mode (DMA/SDTA861, Mettler Toledo, GmbH, Schwerzenbach, Switzerland) at constant amplitude 0.029%, 23°C, and 50% RH. An amplitude sweep was performed in order to ensure that the amplitude was within the linear region. The measurement was repeated six times for both types of samples studied (with denatured enzyme and with active enzyme).
Gel Permeation Chromatograhy (GPC)
A 1:2 (v/v) H2O:DMAc mixture containing 0.1% (w/w) lithium bromide (LiBr) was used as eluent. Freeze-dried LO and LS powders prepared from samples taken after 0, 4, 8, 24, 72 and 96 h reaction were dissolved in the eluent mixture prior to analysis (1 mg sample/ml eluent). LS samples taken after 72 and 96 h were not soluble and could therefore not be analyzed. Starch-based LO and LS films were dissolved in a 10 mM solution of sodium hydroxide (20 mg film sample/ml solution) at 50°C during 7 h by shaking the samples every hour. The film samples were subsequently centrifuged during 10 min at 14,100 g using a MiniSpin Plus centrifuge (Eppendorf, Hamburg, Germany). Then, 75% of the liquid phase of the film samples were evacuated into a pipette and mixed with DMAc in a ratio of 3:20 (v/v). Thermogravimetric analysis (results not showed) confirmed that the solid phase of the dissolved film samples consisted of the clay incorporated in the films. The GPC system used comprised two 300 × 7.5 mm PolarGel M columns with a 50 × 7.5 mm PolarGel guard, and an ultraviolet (UV) detector (wavelength 254 nm) in a Polymer Laboratories PL-GPC 50 Plus instrument (Agilent, Santa Clara, CA, USA). The eluent flow-rate was set to 0.5 ml/min. The system was calibrated using 12 PSS standards with molecular masses ranging from 208 Da to 2,600 kDa. Two subsamples of each specimen were taken and analyzed in duplicates.
Pyrolysis – gas chromatography – mass spectroscopy (Py-GC-MS)
The syringyl to guaiacyl (S/G) ratios of LO and LS were determined using Py-GC-MS. The analysis was performed according to a previously described method .
KJ is a doctoral student with focus on enzymes for applications in active packaging. TG is a postdoctoral researcher working on biopolymers from renewable resources. SW is a postdoctoral researcher working on enzyme technology in the biorefinery area. LJ is a professor with focus on paper surface treatment. LJJ is a professor with focus on biotechnology for biorefining of lignocellulosic biomass.
This work was supported through the Bio4Energy program (<http://www.bio4energy.se>), the Swedish Energy Agency (P35367-1), and by the Kempe Foundations. Py-GC-MS analysis was performed at the Plant Cell Wall and Carbohydrate Analytical Facility of the Umeå Plant Science Centre.
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